The efficient production process of self loading mixer truck mainly includes the following steps.
Preparation Stage
- Material Preparation
Prepare the main raw materials such as cement, mortar particles, etc. These raw materials should be stored in dry and well ventilated storage tanks to avoid moisture and deterioration.
Ensure that the quality of raw materials meets construction requirements and avoid using substandard materials.
- Equipment Inspection
Before production, conduct a comprehensive inspection of the self feeding mixer truck, including key components such as the mixing system, drive system and control system.
Ensure that the vehicles is in good working condition and avoid malfunctions during the production process.
Automatic Feeding Stage
- Automatic Feeding
The self feeding mixer truck adopts an automatic feeding system, which automatically feeds concrete raw materials into the mixing tank through a hopper.
No manual operation is required, greatly improving work efficiency.
- Material Weighing
During the feeding process, the self feeding mixer truck is equipped with a precise weighing system that can automatically weigh the weight of each raw material.
Ensure the accurate mix proportion of raw materials and guarantee the quality of concrete
Mixing Stage
- Mixing System Startup
After the raw materials are loaded, start the mixing system to start stirring.
The mixing system adopts a forced mixing method, which can thoroughly mix the concrete evenly.
- Mixing Time Control
Reasonably control the mixing time according to the concrete mix proportion and construction requirements.
Usually, the mixing time for mortar and cement is 23 minutes, and the mixing time for the mixture is 56 minutes.
Transportation And Pouring Stage
- Concrete Transportation
After the mixing is completed, the self loading mixer truck transports the concrete to the required location for pouring.
During transportation, the rotation of the mixing tank should be maintenance to avoid segregation or sedimentation of the concrete.
- Concrete Pouring
After arriving at the construction site, the concrete is discharged through the outlet of the mixing tank and poured.
During the pouring process, attention should be paid to controlling the pouring speed and height to avoid the formation bubbles and cracks.
Maintenance And Upkeep Phase
- Equipment Cleaning
After completing the production task, clean the self feeding mixer truck in a timely manner and remove any residue from the mixing tank.
Keep the equipment clean and dry to avoid rust and corrosion.
- Equipment Inspection and Maintenance
Regularly inspect and maintain the self feeding mixer truck, including checking the wear and tear of each component, replacing damaged parts, lubricating key components, etc.
Ensure that the equipment is in good working condition, improve production efficiency and service life.
In summary, the efficient production process of self loading mixer trucks includes preparation stage, automatic loading stage, mixing stage, transportation and pouring stage, and maintenance and upkeep stage. By optimizing these processes, the production efficiency and service life of self loading mixer trucks can be improved, while ensuring the quality and performance of concrete.
